One of the safe and pressure diminishing systems in oil and gas refineries as well as petrochemical complexes, is the help header with the flare stack being the last segment. In this system all the abundance gases are gathered and sent to the flare stack to be burnt. Lot of these gas mixtures have a high warming quality and in some cases it can even be used as the crude material for different units. It is clear that burning this gas mixture in a flare stack causes environmental issues like air and noise pollution.
Flare Gas Recovery Systems are specialised compression bundles, which mean to recover and repurpose gasses and emissions, like methane/LPGs and sulphur dioxide that will usually be burned throughout the flaring method. Key to the protected operation of refineries and petrochemical facilities, the method involves capturing the gas from the flare knock-out vessel and pressures it using liquid ring compressors. The so-recovered gases may be reused inside the facility’s fuel facility, as a refinery feedstock or for re- infusion.
Flare Gas Recovery System Process
- Separating the flare header with a proprietary-design liquid seal
- Recovering normally flared gases and delivering them back into the facility so they can be processed and reused as fuel gas
- Removing liquids
- Compressing gases up to a defined pressure level
- Cooling recovered gases (if necessary)
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| Flare Gas Recovery System |
About our Flare Gas Recovery
Traditionally, flare gas recovery is done with re-compression, for example, either for enhanced oil recovery or by re-injecting into the main process. This adds cost but does not add income directly. We believe that it is possible to use a lean and mean process train to turn flare gas into profitable products rather than waste. Depending on the location and available infrastructure, the valuable product can be electricity, LPG, or pipeline-quality natural gas (in order of increasing profitability). In the absence of a nearby gas grid pipeline, production of CNG, LNG, or synthetic crude oil, methanol or dimethyl ether (via a GTL process) may be more suitable.
Advantages:
- Lower Emissions: Recovering waste hydrocarbons enables refineries to diminish the measure of poisonous gasses, for example, hydrogen sulfide (H2S), which are burned and discharged into the environment during the flaring procedure.
- Reduced Operating Costs: Refineries can re-utilize recovered gasses, made chiefly out of low atomic weight hydrocarbons (LPGs), bringing about a decrease in fuel gas cost for the facility. This is in addition to sparing that could be made because of decreased Greenhouse Gas emissions.
- Social and Environmental Responsibility: Lowering C02 emissions produced by facilities help organizations meet natural guidelines, yet in addition exhibit a mindfulness and pledge to social obligation, and construct goodwill inside the encompassing network.
- Near zero flare emissions
- Improved community relations
- Recovered gas for facility fuel gas
- Reduced utility steam consumption
- Ease of installation
Crystal TCS Pvt. Ltd. offers Flare Gas Recovery systems are customized to fulfill the requirements of the customer. Systems are sized based on anticipated flare gas composition and flow rates. System components are mostly skid mounted for ease of installation. The developed theory and acquired algorithms have further been validated for accurate performance tests at our Ejector test facility.
We at Crystal TCS have taken a theory based approach towards establishing the performance estimation of Ejector in Flare Gas Recovery Systems and have developed design from the basic principles of Thermodynamics and Fluid flow dynamics. We manufacture Flare gas recovery systems in a wide range of materials ranging from Carbon Steel, Stainless Steels and Hastelloys depending upon the application.
Crystal TCS Pvt. Ltd. has committed itself to strive continuously for technological excellence and puts a great emphasis on delivering quality products and services.
For more information Give us call at: 02532501600
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